TPI Composites Participates in Cure Optimization for Wind Blade Fabrication with University of Texas at Dallas
14 August 2024 - 10:04PM
Today TPI Composites, Inc., (TPI) (Nasdaq: TPIC) announced its
participation with the University of Texas at Dallas to apply
physics-informed machine learning (ML) algorithms to simulate and
optimize the composite curing process through multi-zone
temperature control. This will solve a current technological gap by
developing a smart “digital twin” that optimizes the curing process
in blade manufacturing. Funded by the Office of Energy Efficiency
& Renewable Energy, this project will accelerate the transition
of research on ML-based modeling tools in academia to real
industrial applications.
The digital twin will take inputs like spatial and
temporal characteristics of the process and material properties of
the composite components to guide the manufacturing process by
providing the optimal spatiotemporal temperature profiles needed
for the achieving the design target mechanical properties.
Real-time data from sensors are collected as the blade
manufacturing process advances. Thermal loads in multiple heating
zones are then adjusted based off optimal cure trajectory
identified by the surrogate digital twin in the background.
Dr. Shaghayegh Rezazadeh, TPI Lead Engineer, said
“the application of statistical physics-informed AI models bridges
the gap between deterministic Multiphysics simulations and kinetics
of cure as happening on the shopfloor. This process leverages
different heating zones integrated in TPI molds to achieve the
desired mechanical properties while optimizing the cure cycle time
to ensure consistent quality and enhanced productivity for the
blades manufactured by TPI. The data collection from sensors
enables reinforced learning and model refinement to improve the
accuracy of the models and adaptation to environmental conditions
and variabilities in labor-intensive manufacturing processes.”
Dr. Dong Qian, the principal investigator on the
project, commented, “We are very excited to have this opportunity
to work with TPI on the project. Our collaborative research will
lay an important foundation for smart composite manufacturing and
provide a significant competitive advantage for industries adopting
these technologies, in terms of both cost savings and performance
improvement.”
About TPI Composites, Inc.
TPI Composites, Inc. is a global company
focused on innovative and sustainable solutions to decarbonize and
electrify the world. TPI delivers high-quality, cost-effective
composite solutions through long-term relationships with leading
OEMs in the wind market. TPI is headquartered in Scottsdale,
Arizona and operates factories in the U.S., Mexico,
Türkiye and India. TPI operates additional engineering
development centers in Denmark and Germany and
global service training centers in
the U.S. and Spain.
Investor
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