Dow Corning Implements Environmentally Friendly Manufacturing Technology
01 Oktober 2007 - 3:00PM
PR Newswire (US)
$50 million investment to significantly reduce CO2 emissions,
natural gas consumption MIDLAND, Mich., Oct. 1
/PRNewswire-FirstCall/ -- Silicon-materials leader Dow Corning
Corp. today announced a $50 million investment in new equipment for
its Midland, Mich., plant that is expected to reduce carbon dioxide
emissions by 20 percent, total emissions by 75 percent, and lower
the site's consumption of natural gas by 400 billion Btu per year -
the equivalent of heating more than 3,500 homes over the winter.
(Photo: http://www.newscom.com/cgi-bin/prnh/20071001/CLM087) "Dow
Corning realizes the best way to continue living our value of
sustainability is through eagerness to change and a willingness to
invest in the best technology available," said Peter Cartwright,
Dow Corning executive director for environment, health and safety.
"I'm very excited about this development. It's a fantastic
opportunity for Dow Corning to implement this innovative and
environmentally sound manufacturing technology and also see if it
has application in our other facilities." The new equipment
includes a recycle system designed to remove and recycle
by-products from manufacturing processes, and a thermal oxidizer
that will reduce air emissions from the site while generating steam
for process heating. The recycling system uses a plasma
gasification process that separates the waste material generated in
the chlorosilanes manufacturing process into organic and chlorine
parts. The organic portion is converted into a synthetic gas for
use in the steam boilers. The chlorine portion will be converted
into one of the raw materials used to make chlorosilanes. Remaining
materials will be turned into a relatively small amount of inert
obsidian-like glass that is also recyclable. When fully operational
this process will generate approximately one-third of the site's
steam load, significantly reducing the consumption of natural gas.
Dow Corning is working with two companies on the project. The waste
processing system will be owned by Integrated Environmental
Technologies, LLC (http://www.inentec.com/), the premier provider
of plasma-based waste processing and clean energy systems, based in
Richland, Washington. A second company, Veolia Environmental
Services (http://www.veoliaes.com/), one of the largest waste
companies in the country based in Lombard, Ill, was contracted by
IET to operate the recycling equipment. Several of the new jobs
created from this investment will be Veolia Environmental Services
employees. "This is the first time that the plasma-based waste
processing system will be used commercially in the U.S. to recycle
chemical waste, and we are thrilled that Dow Corning has agreed to
take this tremendous step," said IET CEO Jeffrey Surma. "We are
pleased to be part of such a revolutionary process that provides
low-cost and environmentally sound alternatives for waste
disposal." "This is a very cutting-edge process. It is the first
time that the gasification process has been used commercially to
recycle chlorinated organic liquids in the U.S.," said Philippe
Martin, President and CEO of Veolia ES, Technical Solutions. "We
are pleased to be part of such a revolutionary process that aids in
the conservation of our environment and promotes recycling." The
Midland plant upgrades are the latest in a series of sustainability
activities announced by Dow Corning, which in 2005 announced a
five-year plan to improve employee and process safety, energy
efficiency, waste and emission reduction, and environmental
compatibility. "These initiatives involve extensive commitment and
cooperation across many of our business operations. The
improvements range from simple day-to-day activities like turning
off lights to bigger initiatives such as eliminating steps in the
manufacturing process, transforming waste into new materials, and
collaborating with customers on sustainable solutions," Cartwright
said. Other recent announcements include: -- In September, Dow
Corning announced its sponsorship of the International Polar
Foundation's (IPF) efforts to study climate change and sustainable
materials at the world's first zero-emission research station, the
Princess Elisabeth Antarctic Station. -- In July, the company
inaugurated 1,000 square meters of solar panels that will provide
electricity and reduce carbon dioxide emissions at its Wiesbaden,
Germany, plant. -- In May, Dow Corning announced the largest
expansion in the history of the polycrystalline silicon industry -
the critical material that enables solar energy to be a reality. --
Also in May, the company introduced a new denim processing
capability that significantly reduces the amount of water used, and
decreases waste output as well. -- In December 2006, the company
unveiled a solar panel array for a minor-league baseball team
stadium in Midland, Mich., designed to generate enough power to
operate the stadium's scoreboard. -- The company recently completed
a four-year project at its site in Barry, Wales, to create a nature
reserve within its site boundaries, which demonstrates how a
chemical company can co-exist in harmony with the environment. --
The company is also developing building construction materials that
lower energy consumption, and has developed a way to help produce
safer, more fuel-efficient automobile tires. About Dow Corning Dow
Corning (http://www.dowcorning.com/) provides performance-enhancing
solutions to serve the diverse needs of more than 25,000 customers
worldwide. A global leader in silicon-based technology and
innovation, offering more than 7,000 products and services, Dow
Corning is equally owned by The Dow Chemical Company and Corning,
Incorporated. More than half of Dow Corning's annual sales are
outside the United States. About Integrated Environmental
Technologies, LLC Integrated Environmental Technologies, LLC
("IET") (http://www.inentec.com/) provides high-tech solutions to
the problems of waste accumulation and the need for clean renewable
fuels. Through its proprietary waste recycling system, the Plasma
Enhanced Melter ("PEM(TM)"), IET transforms municipal (household),
commercial, medical, and most industrial and hazardous wastes into
clean renewable products, such as ethanol, methanol, syngas and
hydrogen, with minimal environmental impact and low costs. The
system exceeds the EPA's standards for comparable facilities in all
areas including: air emissions, water discharges, and solid waste
generation, and comes closer to 100% recycling of waste than any
other such commercially available technology. ABOUT VEOLIA
ENVIRONMENTAL SERVICES IN NORTH AMERICA Veolia Environmental
Services North America Corp. (http://www.veoliaes.com/),
headquartered in Lombard, IL, offers fully integrated environmental
solutions to virtually all industrial, commercial, municipal and
residential sectors. It is part of the Veolia Environmental
Services (VES) group, the only global manager of liquid, solid,
non-hazardous and hazardous waste; on-site waste processing,
industrial cleaning and process maintenance; and recycling,
recovery and disposal for both the public and private sectors. VES
has over 80,000 employees in 35 countries and posted revenues of
$9.8 billion in 2006. Veolia Environment (NYSE:VE), the parent of
VES, with operations in water, waste, energy and transportation
management, has more than 300,000 employees in 64 countries and
recorded revenues of $37.7 billion in 2006.
http://www.newscom.com/cgi-bin/prnh/20071001/CLM087
http://photoarchive.ap.org/ DATASOURCE: Dow Corning Corporation
CONTACT: Jarrod Erpelding (U.S.), +1-989-948-4693, , Karen
Heenan-Davies (Europe), +44 1446 723498, , Liliana Ng (Asia),
+1-852-2835-0387, , all of Dow Corning Web site:
http://www.dowcorning.com/ http://www.inentec.com/
http://www.veoliaes.com/
Copyright