Table of Contents

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


FORM 10-Q

 


 

x Quarterly Report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the quarterly period ended September 29, 2007

 

¨ Transition Report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934.

For the transition period from              to             

Commission File Number 1-33212

 


CLAYMONT STEEL HOLDINGS, INC.

(Exact Name of Registrant as Specified in Its Charter)

 


 

Delaware   20-2928495

(State or Other Jurisdiction of

Incorporation or Organization)

 

(I.R.S. Employer

Identification No.)

4001 Philadelphia Pike

Claymont, Delaware 19703

(302) 792-5400

(Address, including zip code, and telephone number, including area code, of registrant’s principal executive offices)

 


Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes   x     No:   ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act. (Check one):

Large accelerated filer   ¨     Accelerated filer   ¨     Non-accelerated filer   x

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes   ¨     No   x

As of November 12, 2007, there were 17,566,754 shares of the registrant’s common stock par value $0.001 per share outstanding.

 



Table of Contents

TABLE OF CONTENTS

 

          Page

PART I

  

FINANCIAL INFORMATION

   3

Item 1

  

Financial Statements

   3
  

Consolidated Statements of Earnings (Unaudited)

   3
  

Consolidated Balance Sheets (Unaudited)

   4
  

Consolidated Statement of Cash Flows (Unaudited)

   5
  

Notes to Consolidated Financial Statements

   7

Item 2

  

Management’s Discussion and Analysis of Financial Condition and Results of Operations

   12

Item 3

  

Quantitative and Qualitative Disclosures About Market Risk

   23

Item 4

  

Controls and Procedures

   23

PART II

  

OTHER INFORMATION

   23

Item 1

  

Legal Proceedings

   23

Item 1A

  

Risk Factors

   24

Item 2

  

Unregistered Sales of Equity Securities and Use of Proceeds

   Not Applicable

Item 3

  

Defaults Upon Senior Securities

   Not Applicable

Item 4

  

Submission of Matters to a Vote of Security Holders

   Not Applicable

Item 5

  

Other Information

   Not Applicable

Item 6

  

Exhibits

   24

SIGNATURES

   26

 

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PART I. FINANCIAL INFORMATION

 

Item 1. Financial Statements.

Claymont Steel Holdings, Inc., Condensed Consolidated Statements of Earnings (Unaudited), dollar amounts in thousands

 

      

Three Months

(13 weeks)
Ended September 29,
2007

   

Three Months

(13 weeks)
Ended September 30,
2006

   

Nine Months

(39 weeks)
Ended September 29,
2007

   

Nine Months

(39 weeks)
Ended September 30,

2006

 

Sales

   $ 71,478     $ 83,984     $ 246,970     $ 247,706  

Cost of sales

     61,478       59,134       195,114       169,391  
                                

Gross profit

     10,000       24,850       51,856       78,315  

Selling, general and administrative expenses

     4,771       6,737       13,221       12,930  
                                

Income from operations

     5,229       18,113       38,635       65,385  

Other income (expense):

        

Interest income

     68       295       530       1,909  

Interest expense

     (3,687 )     (8,173 )     (37,928 )     (20,039 )

Other non-operating income

           139  
                                

Total other income (expense)

     (3,619 )     (7,878 )     (37,398 )     (17,991 )
                                

Income (loss) before income taxes

     1,610       10,235       1,237       47,394  

Income tax expense (benefit)

     600       3,848       373       17,782  
                                

Net Income (Loss)

   $ 1,010     $ 6,387     $ 864     $ 29,612  
                                

Net Earnings (Loss) per Common Share – basic

   $ 0.06     $ 0.57     $ 0.05     $ 2.63  

Net Earnings (Loss) per Common Share – diluted

   $ 0.06     $ 0.56     $ 0.05     $ 2.62  

Weighted Average Shares Outstanding:

        

Basic

     17,529,028       11,260,165       17,516,787       11,247,925  

Diluted

     17,678,766       11,316,754       17,676,014       11,316,754  

See notes to condensed consolidated financial statements.

 

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Claymont Steel Holdings, Inc., Condensed Consolidated Balance Sheets, dollar amounts in thousands

 

      

September 29,

2007

(Unaudited)

   

December 31,

2006

 
     (dollars in thousands, except per
share data)
 

ASSETS

    

CURRENT ASSETS:

    

Cash and cash equivalents

   $ 1,337     $ 20,120  

Investment securities

     4,936       94,774  

Accounts receivable, net

     46,876       41,081  

Inventories

     56,874       40,698  

Deferred income taxes

     2,213       795  

Income taxes receivable

     3,822       2,949  

Prepaid expenses

     1,248       515  

Other current assets

     432    
                

Total current assets

     117,738       200,932  

Property, plant and equipment, net

     31,949       24,103  

Intangible assets, net

     3,938       4,975  

Accrued pension asset

     472       472  

Deferred financing fees, net

     3,561       9,583  
                

Total assets

   $ 157,658     $ 240,065  
                

LIABILITIES AND STOCKHOLDERS’ DEFICIT

    

CURRENT LIABILITIES:

    

Current portion of long-term debt

   $ 6,667     $ 75,000  

Accounts payable

     24,467       17,117  

Accrued expenses

     3,310       2,425  

Accrued taxes

     204    

Accrued profit sharing

     2,012       3,115  

Accrued interest payable

     1,394       12,958  
                

Total current liabilities

     38,054       110,615  

Long-term debt

     157,181       168,848  

Deferred income taxes

     1,989       916  
                

Total liabilities

     197,224       280,379  

STOCKHOLDERS’ DEFICIT:

    

Common stock, $0.001 par value – authorized 100,000,000 and issued and outstanding 17,566,754

     6       6  

Additional paid-in capital

     97,602       97,602  

Accumulated deficit

     (137,889 )     (138,637 )

Accumulated other comprehensive income

     715       715  
                

Total stockholders’ deficit

     (39,566 )     (40,314 )
                

Total liabilities and stockholders’ deficit

   $ 157,658     $ 240,065  
                

See notes to condensed consolidated financial statements.

 

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Claymont Steel Holdings, Inc., Condensed Consolidated Statements of Cash Flows (Unaudited), dollar amounts in thousands

 

      

January 1 to

September 29,

2007

   

January 1 to
September 30,

2006

 

OPERATING ACTIVITIES:

    

Net income

   $ 864     $ 29,612  

Adjustment to reconcile net income to net cash provided by (used in) operating activities:

    

Depreciation and amortization

     14,430       5,168  

Deferred taxes, net

     (345 )     (320 )

Stock compensation

     713       215  

Changes in assets and liabilities which provided (used) cash:

    

Accounts receivable

     (5,796 )     2,700  

Inventory

     (16,177 )     (6,557 )

Prepaid expenses

     (732 )     218  

Income taxes receivable

     (873 )  

Accounts payable

     7,350       5,418  

Accrued interest payable

     (11,564 )     (2,734 )

Accrued taxes

     197       3,118  

Accrued liabilities and profit sharing

     (218 )     (1,532 )

Due to seller

       (4,814 )

Other assets and liabilities

     (435 )     5  
                

Net cash provided by (used in) operating activities

     (12,586 )     30,497  

INVESTING ACTIVITIES:

    

Capital expenditures

     (10,355 )     (8,772 )

Purchase of investment securities

     (22,157 )     (207,757 )

Maturities of investment securities

     111,995       276,074  
                

Net cash provided by (used in) investing activities

     79,483       59,545  
                

 

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Claymont Steel Holdings, Inc. (formerly CitiSteel USA, Inc.) Condensed Consolidated Statements of Cash Flows (Unaudited), dollar amounts in thousands

 

      

January 1 to

September 29,

2007

   

January 1 to
September 30,

2006

 

FINANCING ACTIVITIES:

    

Borrowings under revolving credit facility, net

   48,372    

Borrowings under term loan

   20,000    

Repayments under term loan

   (9,525 )  

Borrowings under senior notes due 2015

   105,000    

Repayment under senior secured floating rate notes due 2010

   (170,110 )  

Borrowings under senior secured floating rate notes due 2010

     (1,890 )

Repayment under pay-in-kind notes due 2010

   (75,000 )  

Borrowings under pay-in-kind notes due 2010

     75,000  

Deferred financing costs

   (3,599 )   (4,272 )

IPO fees and expenses

   37    

Dividends paid

   (855 )   (140,678 )
            

Net cash used in financing activities

   (85,680 )   (71,840 )
            

NET INCREASE (DECREASE) IN CASH

   (18,783 )   18,202  

CASH—Beginning of period

   20,120     2,619  
            

CASH—End of period

   1,337     20,821  
            

SUPPLEMENTAL DISCLOSURES OF CASH FLOW INFORMATION – Cash paid during the period for:

    

Interest expense

   26,629     22,976  
            

Income taxes

   345     13,800  
            

See notes to condensed consolidated financial statements.

 

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Claymont Steel Holdings, Inc. – Notes to Condensed Consolidated Financial Statements (Unaudited)

1. BASIS OF INTERIM PRESENTATION: The information furnished in Item 1 reflects all adjustments which are, in the opinion of management, necessary to a fair statement of the results for the interim periods and are of a normal and recurring nature. The information furnished has not been audited; however, the December 31, 2006 condensed consolidated balance sheet data was derived from audited financial statements but does not include all disclosures required by accounting principles generally accepted in the United States of America. The condensed consolidated financial statements should be read in conjunction with the consolidated financial statements and the notes thereto included in the audited financial statements of Claymont Steel Holdings, Inc. and subsidiary (the “Company”) for the fiscal year ended December 31, 2006.

Comprehensive income is equal to net income for the thirty-nine weeks ended September 29, 2007. Comprehensive income for the year ended December 31, 2006 included $715,000 for the adoption of SFAS No. 158 “Employers’ Accounting for Defined Benefit Pension and Postretirement Plans.” The adoption of SFAS No. 158 should have been recorded as an adjustment to accumulated other comprehensive income and not as a component of comprehensive income. Had the adoption been recorded as prescribed by the guidance in SFAS No. 158, comprehensive income for the year ended December 31, 2006 would have been $31,996.

The Company operates one business segment, the production and sale of steel plates. As a result, all assets, operating revenues, operating income and net income shown in the Company’s consolidated financial statements relate to this business segment. No one customer accounts for more than 10% of operating revenue.

On August 3, 2006, the Company changed its name from CitiSteel Holdings USA, Inc. to Claymont Steel Holdings, Inc. and its subsidiary changed its name from CitiSteel USA Inc. to Claymont Steel, Inc. in order to establish a separate corporate identity from the Company’s previous owner, CITIC USA Holdings, Inc. As a result of the name change the Company wrote off the value of the trade name included in intangible assets.

The Company effected an initial public offering of its common stock, issuing 6,250,000 primary shares at $17.00 per share, on December 18, 2006. The Company’s shares trade on the NASDAQ national market under the symbol “PLTE.” The Company received $97.6 million in net proceeds which were used to redeem the Senior Secured Pay-in-Kind Notes. The offering also included 3,755,000 of secondary shares sold by affiliates of H.I.G. Capital, LLC.

2. PRINCIPLES OF CONSOLIDATION: The condensed consolidated financial statements include the accounts of the Company and its subsidiary. Significant intercompany transactions and accounts have been eliminated.

3. INVESTMENT SECURITIES: Investment securities available for sale at September 29, 2007 and December 31, 2006 are as follows:

 

       Amortized Cost   Fair Value
     (in thousands)

September 29, 2007:

    

Municipal and tax-exempt agency obligations

   $ 4,809   $ 4,809

Closed end funds

     127     127
            
   $ 4,936   $ 4,936
            

December 31, 2006:

    

Municipal and tax-exempt agency obligations

     62,616     62,616

Closed end funds

     32,158     32,158
            
   $ 94,774   $ 94,774
            

4. INVENTORIES: Inventories, net of any reserves, consist of the following:

 

      

September 29,

2007

 

December 31,

2006

     (in thousands)

Raw materials

   $ 8,194   $ 6,252

Work-in-process

     19,318     9,720

Finished Goods

     21,731     17,182

Spare Parts Inventory

     772     1,030

Supplies

     6,859     6,514
            
   $ 56,874   $ 40,698
            

 

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5. PROPERTY, PLANT AND EQUIPMENT: Property, plant and equipment is recorded net of accumulated depreciation and is $31.9 million at September 29, 2007 and $24.1 million at December 31, 2006.

6. FINANCING ARRANGEMENTS

Debt refinancing and redemption – The Company redeemed its $75 million 15% senior secured pay-in-kind notes due 2010 in February 2007 with the proceeds from the initial public offering. The Company then refinanced its remaining debt, also in February 2007, by issuing $105 million of 8.875% senior notes due 2015 and entering into an $80 million senior secured revolving credit facility and using the proceeds from this debt to redeem its $170 million senior secured floating rate notes due 2010. The Company wrote-off $9.4 million of deferred financing fees related to the debt redemption and incurred $3.7 million of deferred financing costs related to issuing the new debt. The Company is amortizing the new deferred financing costs over the expected life of the debt.

Line of Credit – On August 25, 2005 the Company established a $20 million revolving credit facility with US Bank under which the Company may borrow, repay and re-borrow funds, as needed, subject to a total maximum amount equal to the lesser of (a) a borrowing base determined from eligible accounts receivable and eligible inventory or (b) the maximum revolver amount which is equal to $20 million less any outstanding letters of credit. The revolving facility matures on August 25, 2008. There were no amounts outstanding under the revolving credit agreement during 2006. Interest is payable at US Bank’s prime rate, which was 8.25% on December 31, 2006. This line of credit was cancelled and replaced on February 15, 2007.

On February 15, 2007, the Company replaced the $20 million revolving credit facility with an $80 million senior secured revolving credit facility from US Bank, including a $60 million revolving credit facility and a $20 million term loan. The Company may borrow, repay and re-borrow funds, as needed, subject to a total maximum amount equal to the lesser of (a) a borrowing base determined from eligible accounts receivable and eligible inventory or (b) the maximum revolver amount which is equal to $60 million less any outstanding letters of credit. The revolving facility matures on February 15, 2012. A total of $44.0 million was borrowed on the $60 million revolving credit facility when the facility was established and $48.4 million remains outstanding at September 29, 2007. Interest is payable at US Bank’s prime rate, which was 7.75% on September 29, 2007. Availability under the line of credit was $ 12.4 million at September 29, 2007.

Long-Term Debt – On August 25, 2005 the Company issued $172 million of Senior Secured Floating Rate Notes. Interest was payable at six month LIBOR plus 7.5% semiannually on March 1 and September 1. There were no scheduled principal payments prior to the maturity date. The interest rate for the interest payment period on March 1, 2006 was 11.6%, the rate for the September 1, 2006 payment was 12.6% and the rate for the March 1, 2007 payment was 13.0%. The Notes were issued at a 1% discount to face value. The discount was being amortized over the expected life of the Notes. The Notes were secured by a lien on substantially all the assets of the Company. The Notes were redeemed on March 19, 2007.

On February 15, 2007, the Company issued $105 million of 8.875% senior notes due 2015. The proceeds of these notes and the revolving credit facility were used to redeem the $172 million senior secured floating rate notes. Interest is payable at 8.875% and the notes mature on February 15, 2015. The notes contain certain financial covenants, including limitations on additional indebtedness and restricting certain defined payments. The Company is required to register the notes with the Securities and Exchange Commission within 180 days after the issuance date. The Company filed a registration statement on Form S-4 to register the notes. The Securities and Exchange Commission declared the registration statement effective on August 9, 2007. On February 15, 2007, the Company borrowed $20 million under a term loan from US Bank as part of the $80 million senior secured revolving credit facility. Interest is payable at either US Bank’s prime rate, which was 7.75% at September 29, 2007, or at LIBOR + 2.5%. Payments of principal amortize in equal monthly installments over 36 months. In addition, the term loan requires quarterly mandatory prepayments in an amount equal to 50% of excess cash flow (as defined by the loan agreement). As of September 29, 2007 there was one mandatory prepayment on August 17, 2007 for $5.6 million.

Long-term debt at September 29, 2007 and December 31, 2006 consists of the following:

 

      

September 29,

2007

 

December 31,

2006

     (in thousands)

Revolving Credit Facility

   $ 48,373     —  

Term Loan

     10,475  

Senior Notes, due 2015

     105,000  

Senior Secured Pay-in-Kind Notes, due 2010

       75,000

Secured Floating Rate Notes, due 2010

       168,848
            
   $ 163,848   $ 243,848

Less current portion of long-term debt

     6,667     75,000
            
   $ 157,181   $ 168,848
            

 

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Future maturities of long-term debt are: $1.7 million for the three months ended December 31, 2007; $6.7 million for the year ended December 31, 2008; $6.7 million for the year ended December 31, 2009; $0.5 million for the year ended December 31, 2010, $34.8 million for the year ended December 31, 2012; and, $105 million for the year ended December 31, 2015.

7. EMPLOYEE BENEFIT PLANS: The Company has a noncontributory defined benefit pension plan which covers substantially all full-time employees. Pension benefits are based on years of service and annual earnings. Plan provisions and funding meet the requirements of the Employee Retirement Income Security Act of 1974. No contributions were made for the thirty-nine week period ended September 29, 2007 and the expected employer contributions for the year ended December 31, 2007 are $0. The components of net periodic pension cost for the thirty-nine week period ended September 29, 2007 are:

 

      

Three Months

(13 weeks)

Ended September 29,

2007

   

Three Months

(13 weeks)

Ended September 30,

2006

   

Nine Months

(39 weeks)

Ended September 29,

2007

   

Nine Months

(39 weeks)

Ended September 30,

2006

 
     (in thousands)  

Service cost

   $ 148     $ 163     $ 444     $ 488  

Interest cost

     131       144       393       432  

Expected return on plan assets

     (184 )     (202 )     (552 )     (606 )
                                

Net periodic pension cost

   $ 95     $ 105     $ 285     $ 314  

8. DIVIDENDS: In January 2007, $855,000 of withheld dividends declared during 2006 were released to the Company’s chief executive officer.

9. STOCK BASED COMPENSATION:

The Company accounts for stock-based compensation in accordance with Statement of Financial Accounting Standards (“SFAS”) No. 123R, Share Based Payment. The Company granted Jeff Bradley, the Company’s chief executive officer, 75,451 shares of restricted stock on July 11, 2005. The shares can not be sold or transferred and are subject to forfeiture if Mr. Bradley is terminated from the Company for any reason. The restricted shares vest, and the restrictions lapse, as follows: One-half of the restricted shares vest according to the following time schedule: 25% on June 23, 2006; 25% on June 23, 2007; 25% on June 23, 2008; and, 25% on June 23, 2009. The other one-half of the shares vest on the following dates based on achieving certain EBITDA targets for each of the 12-month periods ended on each of the vesting dates: 25% on June 30, 2006; 25% on June 30, 2007; 25% on June 30, 2008; and, 25% on June 30, 2009. As of September 29, 2007, one-half of the total restricted shares vested. The fair value of the restricted shares on the date of grant was estimated to be $703,000 and was determined based on the aggregate purchase price of the acquisition of Claymont Steel of $105,477,000. The fair value of the restricted shares is being charged to compensation expense over the four year vesting period of the restricted shares. The valuation was made by the Company contemporaneously with the granting of the restricted stock based on the opening balance sheet values.

Common stock dividend payments on Mr. Bradley’s restricted shares are subject to certain vesting provisions. Mr. Bradley received common stock dividends of $89,000 in the year ended December 31, 2006. The Company withheld payment of $377,000 of declared dividends from Mr. Bradley from Holdings’ June 2006 common stock dividend and $478,000 from the July 2006 dividend. The withheld dividends were distributed to Mr. Bradley in January 2007.

In December 2006, the Company adopted the Claymont Steel Holdings, Inc. 2006 Stock Incentive Plan concurrently with its initial public offering in order to encourage employees and non-employee directors to remain with the Company and to more closely align their interests with those of the Company’s stockholders. As of September 29, 2007, awards under the program consisted of stock options and restricted stock units (“RSUs”). The Company currently issues the shares related to its stock incentive plan from the Company’s authorized and unissued shares of common stock. As of September 29, 2007, 450,000 shares of common stock have been authorized for this stock incentive plan.

For the thirteen week and thirty-nine week period ended September 29, 2007 the Company incurred stock-based compensation expense of $236,000 ($153,000 after tax) and $712,000 ($463,000 after tax), respectively. The compensation expense was recorded in selling, general and administrative expense.

 

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Stock Options

Generally, options expire seven years from the date of grant. Options generally vest in equal annual installments over a four-year period based on continued employment or service on the board of directors. The fair value of each option award on the grant date was estimated using the Black-Scholes option-pricing model with the following assumptions:

 

      

Three Months Ended

September 29, 2007

   

Three and
Six Months Ended

June 30, 2007

 

Expected dividend yield

   —       —    

Expected stock price volatility

   45 %   45 %

Weighted average risk-free interest rate

   4.36     4.82  

Expected life of options (years)

   4.75     4.75  

The expected life of the employee options was calculated using the shortcut method allowed by the provisions of SFAS No. 123R and interpreted by SAB No. 107. The expected volatility is estimated by the Company utilizing volatility statistics from peer groups and other factors. The risk-free interest rate is based on the continuous rates provided by the U.S. Treasury with a term approximating the expected life of the option. The expected dividend yield is based on the projected annual dividend payment per share, divided by the stock price at the date of grant.

A summary of the Company’s stock option awards as of September 29, 2007 and December 31, 2006, and changes during the thirty-nine week period then ended is presented as follows:

 

       Shares Subject to Options   

Weighted Average

Exercise Price

(per share)

  

Weighted Average Remaining

Contractual Life

(years)

Outstanding at December 31, 2006

   106,465    $ 17.00    6.2

Granted January 31, 2007

   80,000    $ 18.65    6.3

Granted August 23, 2007

   69,000    $ 20.90    6.9
                

Outstanding at September 29, 2007

   255,465    $ 18.57    6.4
                

Vested and Expected to Vest at September 29, 2007

   237,919    $ 18.57    6.4

Exercisable at September 29, 2007

   0    $ 0    0
                

As of September 29, 2007, the Company had $1,732,000 of total unrecognized compensation expense related to unvested stock options that will be recognized over the weighted average period of 3.4 years.

Restricted Stock and Restricted Stock Units (RSUs)

RSUs granted in 2006 vest in equal annual installments over a four-year period based on the continued employment or service on the board of directors. The cost of the RSUs, generally determined to be the fair market value of the shares at the date of grant, is charged to compensation expense ratably over the vesting period of the award.

A summary of the status of the Company’s RSUs, and the restricted stock granted to Mr. Bradley in July 2005, as of September 29, 2007 and December 31, 2006, and changes during the thirty-nine week period then ended, is presented below:

 

       Units/Shares    

Weighted Average

Grant Date Fair Value

(per share)

Outstanding at December 31, 2006

   138,940     $ 13.87

Vested June 23, 2007

   (18,863 )   $ 9.32
            

Outstanding at September 29, 2007

   120,077     $ 14.59
            

For the thirteen and thirty-nine weeks ended September 29, 2007, the aggregate grant date fair value of RSUs and restricted stock that vested was $176,000. As of September 29, 2007, the Company had $1,696,000 of total unrecognized compensation expense related to RSUs and restricted stock that will be recognized over the weighted average period of 2.7 years.

10. MANAGEMENT AGREEMENT: On June 10, 2005 the Company entered into a management agreement with H.I.G. Capital, LLC, an affiliate of a 43% stockholder, that included a $675,000 annual fee and called for certain additional payments. In December 2006, in connection with the Company’s initial public offering, the Company paid H.I.G. Capital $3 million to terminate the agreement and $1.1 million of additional compensation related to the initial public offering. The agreement is no longer in effect and no further payments are due.

 

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The Company entered into a 12-month management services agreement with CITIC as part of the acquisition in June 2005 for the provision of services by a certain executive. The agreement called for total payments of $551,000 plus a year-end 2005 payment of $500,000. The year-end 2005 payment was made in March 2006 and the agreement is no longer in effect and no further payments are due.

11. EARNINGS PER SHARE: The following table represents the calculation of net earnings per common share – basic and diluted:

 

      

Three Months

(13 weeks)

Ended September 29,
2007

  

Three Months

(13 weeks)

Ended September 30,
2006

  

Nine Months

(39 weeks)

Ended September 29,

2007

  

Nine Months

(39 weeks)

Ended September 30,

2006

Weighted average common shares outstanding

     17,529,028      11,260,165      17,516,787      11,247,925

Dilutive effect of outstanding options and restricted stock

     149,738      56,589      159,227      68,829
                           

Weighted average common and common equivalent shares outstanding

     17,678,766      11,316,754      17,676,014      11,316,754
                           

Net earnings (loss) per common share—basic

   $ 0.06    $ 0.57    $ 0.05    $ 2.63
                           

Net earnings (loss) per common and common equivalent share—diluted

   $ 0.06    $ 0.56    $ 0.05    $ 2.62
                           

Net income (loss)

   $ 1,010    $ 6,387    $ 864    $ 29,612

12. LITIGATION AND ENVIRONMENTAL: In October 2006, the Delaware Department of Natural Resources and Environmental Control (DNREC) issued a Notice of Conciliation and Secretary’s Order requiring the Claymont Steel to fund an independent study to determine engineering and operational options to control dust and other particulate emissions. The Company proposed several dust control projects that will specifically control fugitive dust from slag processing, the melt shop, the scrap yard and plant roadways. Based on these proposals, DNREC received Claymont Steel’s ambient and Phase I initiatives on October 1, 2007, which in turn will be developed into an implementation schedule to be submitted to DNREC on or before November 13, 2007. The projects are not expected to have a material effect on the Company’s results of operations or financial conditions.

In 2006, Claymont Steel performed an emissions test that indicated that mercury emissions were higher than previously calculated by using information supplied by the United States Environmental Protection Agency. In November 2006, DNREC issued a Secretary’s Order, which requires Claymont Steel to monitor and reduce mercury emissions. The Order requires Claymont Steel to implement a quarterly testing program and to develop a plan to reduce the mercury contained in the feed to the electric arc furnace. Mercury-containing scrap is an industry-wide problem. Automobile scrap may contain mercury switches that have not been removed during the recycling process, and thus mercury can be emitted when Claymont Steel melts recycled scrap steel products, including used automobiles, to produce custom steel plate products. Claymont Steel has already taken steps to reduce mercury levels in the feed—it is no longer using municipal solid waste scrap, is partially funding a national mercury switch removal program through an industry trade association and is increasing its purchases of automobile-free scrap. The Order also requires Claymont Steel to elect one of the alternatives set forth in the Order for reducing mercury emissions and to notify DNREC of the alternative selected by January 31, 2007. On January 30, 2007, Claymont Steel notified DNREC that it elected to implement an enhanced pollution prevention program to further reduce the amount of mercury in the feed to the electric arc furnace to reduce the emissions of mercury. The Order requires Claymont Steel to have the selected alternative operational as soon as practical but no later than December 31, 2008. On June 28, 2007, Claymont Steel filed a Semi-Annual Source Reduction Progress Report to DNREC that indicated the mercury emissions had dropped significantly since the source reduction measures were implemented. The elimination of some scraps containing lower metallic content and identifying non-auto sources of shredded material were the most significant factors in achieving the reduction. Due to the progress the Company has achieved, it does not foresee the need for additional mercury emissions control equipment in the near term, but the Company is looking into feasibility studies as to whether existing and/or research and development initiatives are potential future endeavors. It is still very early in the assessment of this issue. As such Claymont Steel cannot estimate the full cost of the corrective measures that will be necessary. If Claymont Steel were ultimately required to install and operate a carbon injection system, it does not believe the associated costs would have a material effect on its results of operations or financial condition.

Claymont Steel is also working with DNREC to investigate potential PCB and PAH contamination in the active scrap yard area. In April 2007, the Company submitted a Facility Evaluation Report indicating the scrap yard was within the regulatory limits for these issues. DNREC has agreed with this assessment and as such the Company believes there are no foreseeable requirements for the remediation of the facility.

 

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In addition, certain claims and suits have been filed or are pending against the Company. In the opinion of management, all matters are adequately covered by insurance or, if not covered, involve such amounts, which would not have a material adverse effect on the consolidated financial position or results of operations of the Company if disposed of unfavorably.

 

Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations.

Cautionary Note Regarding Forward-Looking Statements

This quarterly report on Form 10-Q contains forward-looking statements. Statements that are not historical facts, including statements about our beliefs and expectations, are forward-looking statements. Forward-looking statements include statements preceded by, followed by or that include, the words “may,” “could,” “would,” “should,” “believe,” “expect,” “anticipate,” “plan,” “estimate,” “target,” “project,” “intend,” or similar expressions. These statements include, among others, statements regarding our expected business outlook, anticipated financial and operating results, our business strategy and means to implement the strategy, our objectives, the amount and timing of capital expenditures, the likelihood of our success in expanding our business, financing plans, budgets, working capital needs and sources of liquidity.

Forward-looking statements are only predictions and are not guarantees of performance. These statements are based on our management’s beliefs and assumptions, which in turn are based on currently available information. Important assumptions relating to the forward-looking statements include, among others, assumptions regarding demand for our products, the expansion of product offerings geographically or through new applications, the timing and cost of planned capital expenditures, competitive conditions and general economic conditions. These assumptions could prove inaccurate. Forward-looking statements also involve risks and uncertainties, which could cause actual results to differ materially from those contained in any forward-looking statement. Many of these factors are beyond our ability to control or predict. Such factors include, but are not limited to, the following:

 

   

the cyclical nature of the steel industry and the industries we serve;

 

   

the availability and cost of scrap, other raw materials and energy;

 

   

the level of global demand for steel;

 

   

the level of imports of steel into the United States;

 

   

excess global steel capacity and the availability of competitive substitute materials;

 

   

intense competition in the steel industry;

 

   

currency fluctuations;

 

   

environmental regulations;

 

   

unionization of our workforce, related work stoppages, and equipment failures;

 

   

loss of key personnel; and

 

   

other factors described in our annual report on Form 10-K, as amended, for the year ended December 31, 2006. See Part II, Item 1A-Risk Factors.

We believe the forward-looking statements in this quarterly report on Form 10-Q are reasonable; however, you should not place undue reliance on any forward-looking statements, which are based on current expectations. Further, forward-looking statements speak only as of the date they are made, and we undertake no obligation to update publicly any of them in light of new information or future events.

 

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Thirteen Weeks Ended September 29, 2007 Compared to Thirteen Weeks Ended September 30, 2006

Discussion and Analysis of Income

 

                 Change  
     2007    2006    Amount     %  
    

(dollars in thousands, except

average selling price data)

 

Sales

          

Custom

   $ 46,994    $ 53,501    $ (6,507 )   (12.2 )%

Standard

     24,484      27,774      (3,290 )   (11.9 )%

Toll Processing

     0      2,709      (2,709 )  

Total

   $ 71,478    $ 83,984    $ (12,506 )   (14.9 )%

Tons

          

Custom

     51,622      60,098      (8,476 )   (14.1 )%

Standard

     32,117      35,190      (3,073 )   (8.7 )%

Toll Processing

     0      11,587      (11,587 )  

Total

     83,739      106,875      (23,136 )   (21.6 )%

Average Selling Price

          

Custom

   $ 910    $ 890    $ 20     2.2 %

Standard

   $ 762    $ 789    $ (27 )   (3.4 )%

Total (1)

   $ 854    $ 853    $ 1     0.0 %

(1)

Total average selling price excludes toll processing.

Sales

Sales decreased 14.9% in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 as a result of a 21.6% decrease in shipments. Sales were hampered by the annual plate mill planned outage in the beginning of the third quarter coupled with unexpected operational issues related to the restart of the reheat furnace.

Average selling price remained flat in the thirteen weeks ended September 29, 2007 compared to the same period in 2006. Average selling prices for custom products increased $20 per ton due to increased prices for customs sizes and record shipments in custom burn products which command a premium price over standard products. Custom sizes continue to generate a price premium over standard sizes, averaging 19% in 2007.

Cost of Goods Sold and Gross Profit

 

       Thirteen Weeks Ended     Change  
     September 29, 2007     September 30, 2006     $     %  
    

(dollars in thousands, except

per ton shipped data)

 

Cost of Goods Sold

   $ 61,478     $ 59,134     $ 2,344     4.0 %

Gross Profit

   $ 10,000     $ 24,850     $ (14,850 )   (59.8 )%

Gross Profit Margin

     14.0 %     29.6 %    

Cost of goods sold increased 4.0% in the thirteen weeks ended September 29, 2007 compared to the same period in 2006, as a result of a 32.7% increase in cost of goods sold per ton shipped. Cost of goods sold per shipped ton increased to $734 largely because of a $52 per shipped ton increase in raw material costs, a $35 increase in energy costs, a $22 increase in services, a $18 increase in supplies, and a $9 increase in parts.

Raw material costs are comprised of scrap steel, purchased slabs and alloy and flux. In the thirteen weeks ended September 29, 2007, scrap steel accounted for 75.8% of raw material costs, an increase from 69.5% in the third quarter of 2006 as the consumption of scrap averaged $230 per ton, an increase of $8 per ton from 2006. Scrap prices began to rise in February 2007 as domestic demand for steel plate grew and higher levels of scrap were being exported from the United States, however they leveled off by the end of the second quarter and remained flat throughout the third quarter.

 

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Purchased slabs accounted for 6.3% of raw material costs in the thirteen weeks ended September 29, 2007, a decrease from 17.2% in the same period in 2006, as a result of a 74% decrease in purchased slab tons used by the plate mill. However, the average cost of purchased slabs increased significantly to $502 per purchased ton in the thirteen weeks ended September 29, 2007 from $385 per purchased ton in the same period in 2006. During the thirteen weeks ended September 29, 2007, the Company used 3,600 tons of purchased slabs in the plate mill but their cost was roughly equivalent to the internal cost of production. During the thirteen weeks ended September 30, 2006, the Company used 13,800 tons of purchased slabs.

Alloy and flux accounted for 17.9% of raw material costs in the thirteen weeks ended September 29, 2007, with an overall cost of $49 per ship ton compared to $41 per shipped ton in the same period in 2006 as the purchase price of vanadium, siliconmanganese, and ferromanganese increased in price from the second quarter 2006.

Supplies are largely comprised of electrodes and furnace refractories used by the melt shop. These items increased in cost by $18 per shipped ton in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 due to vendor price increases and increased usage as a result of the higher melt shop output coupled with expanded custom production requiring higher volumes of specialized grades.

Energy costs increased $35 per shipped ton in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 largely as a result of higher electricity rates, increased production at the electric arc furnace, and reheat furnace inefficiencies.

Labor, parts and service costs increased a total of $57 per shipped ton in the thirteen weeks ended September 29, 2007 compared to the same period in 2006. Increased operating expenses related to the annual plate mill outage, operating difficulties relating to the reheat furnace immediately after the outage and lower than normal productivity related to increased maintenance delays period over period, impacted production and increased costs during the third quarter.

Depreciation expense increased $3 per shipped ton, in the thirteen weeks ended September 29, 2007 compared to the same period in 2006. The change is due largely to the increased re-investment of plant assets from prior historical periods. The capital plan is estimated to have a run rate of $15 million in 2007.

Gross profit declined $14.9 million, or 59.8%, in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 as a result of a 14.9% decrease in revenues combined with a 4.0% increase in cost of goods sold. Gross profit margins in the thirteen weeks ended September 29, 2007 declined to 14.0% from 29.6% in the same period in 2006 as cost of goods sold per shipped ton increased $181 per ton while average selling prices increased only $1 per ton (total average selling price excludes toll processing in 2006). As costs rose during the thirteen weeks ended September 29, 2007 from scrap prices, internal operational difficulties, including the plate mill curtailment and the increase in the cost of purchased slabs, the Company was unable to recoup the entire amount through increased selling prices due to overall market constraints.

Selling, General and Administrative Expenses

 

       Thirteen Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Selling, general and administrative expense

   $ 4,771    $ 6,737    $ (1,966 )   29.2 %

Selling, general and administrative expenses decreased $2.0 million, or 29.2%, in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 primarily due to a number of additional costs in 2006 and one-time items: $2.0 million charge for the settlement of the acquisition-related CITIC litigation; $0.6 million from the write-off of the trade name related to the name change; $0.4 million compensation expense related to the vesting of a portion of our Chief Executive Officer’s restricted stock and a bonus; and $0.5 million of transaction-related legal fees. In 2007 we incurred additional expenses to support growth and our public company reporting requirements, which include costs for increased headcount, for Sarbanes Oxley compliance, and for filing reports required by the Securities and Exchange Commission coupled with legal and related expenses.

 

14


Table of Contents

Interest Income and Expense

 

       Thirteen Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Interest Income

   $ 68    $ 295    $ (227 )   (76.9 )%

Interest Expense

   $ 3,687    $ 8,173    $ (4,486 )   (54.9 )%

Interest income is earned on short-term investment securities and overnight deposits of any available cash balances. The balance in these investment securities declined during the thirteen weeks ended September 29, 2007 compared to the same period in 2006 therefore the corresponding income from these accounts decreased as well. The Company is committed to paying down the debt associated with the revolving credit facility and term loans. Going forward the company will use its excess cash to reduce these encumbrances as opposed to investing.

Interest expense is comprised of interest and the amortization of deferred financing fees on the Company’s revolving credit facility, term loan, and senior notes. Interest expense has decreased by $4.5 million in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 as a result of the first quarter 2007 debt restructuring. We expect interest expense to continue to decrease as the Company executes its financial strategy of debt reduction.

Income Tax Expense

 

       Thirteen Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Income Tax Expense

   $ 600    $ 3,848    $ (3,248 )   (84.4 )%

Income tax expense declined by $3.2 million in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 as a result of a $8.6 million decline in pre-tax income. The Company had an effective tax rate of 37.3% in the thirteen weeks ended September 29, 2007 and 37.6% in the same period in 2006. The effective tax rate decreased in the thirteen weeks ended September 29, 2007 as a result of investments in tax exempt securities and other permanent differences recognized in the period.

Net Income

 

       Thirteen Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Net Income

   $ 1,010    $ 6,387    $ (5,377 )   (84.2 )%

Net income declined $5.4 million in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 as a result of a $12.9 million decrease in income from operations. Selling, general and administrative expenses declined by 29.2% and interest expense declined by 54.9% however this was more than offset by the 4% increase in cost of goods sold and the 14.9% decline in sales revenue.

EBITDA

EBITDA, which we define as earnings before interest (income) expense, net income tax expense, depreciation and amortization, is not a measure of financial performance under GAAP. EBITDA (and adjusted EBITDA) do not represent and should not be considered as an alternative to net income, income from operations or any other performance measures derived in accordance with GAAP or as an alternative to net cash provided by operating activities as a measure of our profitability or liquidity. We believe, however, that EBITDA is a valuable measure of the operating performance of our business and can assist in comparing our performances on a consistent basis without regard to depreciation and amortization. The following table sets forth a reconciliation of EBITDA from net income, which management believes is the most nearly equivalent measure under GAAP for the reporting periods indicated:

 

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     Thirteen Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Net Income

   $ 1,010    $ 6,387    $ (5,377 )   (84.2 )%

Interest (Income) Expense, net

     3,619      7,878      (4,259 )   (54.1 )%

Income Tax Expense

     600      3,848      (3,248 )   (84.4 )%

Depreciation and Amortization

     1,226      1,715      (489 )   (28.5 )%
                        

EBITDA

   $ 6,455    $ 19,828    $ (13,373 )   (67.4 )%

Non-cash compensation

     587      215      372     173.0 %
                        

Adjusted EBITDA

   $ 7,042    $ 20,043    $ (13,001 )   (64.9 )%

EBITDA declined $13.4 million in the thirteen weeks ended September 29, 2007 compared to the same period in 2006 largely as a result of the $14.9 million decline in gross profit partially offset by the $2.0 million decline in selling, general and administrative expenses. Adjusted EBITDA includes the add back of non-cash compensation as a result of vesting of stock options and restricted stock awards under the Company’s equity compensation programs and vacation expense accruals. These amounts totaled $0.6 million in the thirteen weeks ended September 29, 2007 and $0.2 million in the same period in 2006 and are expected to increase significantly in the balance of 2007.

Thirty-nine Weeks Ended September 29, 2007 Compared to Thirty-nine Weeks Ended September 30, 2006

Discussion and Analysis of Income

 

               Change  
     2007    2006    Amount     %  
    

(dollars in thousands, except

average selling price data)

 

Sales

          

Custom

   $ 178,323    $ 161,739    $ 16,584     10.3 %

Standard

     68,647      83,183      (14,536 )   (17.5 )%

Toll Processing

     0      2,784      (2,784 )  

Total

   $ 246,970    $ 247,706      (736 )   (0.3 )%

Tons

          

Custom

     199,853      185,460      14,393     7.8 %

Standard

     88,720      108,951      20,231     (18.6 )%

Toll Processing

     0      11,922      (11,922 )  

Total

     288,573      306,333      17,760     (5.8 )%

Average Selling Price

          

Custom

   $ 892    $ 872    $ 20     2.3 %

Standard

   $ 774    $ 764    $ 10     1.3 %

Total (1)

   $ 856    $ 832    $ 24     2.9 %

(1)

Total average selling price excludes toll processing.

Sales

Sales decreased 0.3% in thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 as a result of a 5.8% decrease in tons shipped offset by a 2.9% increase in average selling price. Operational set backs impeded production and shipments throughout 2007.

Average selling price increased 2.9% in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 due to increased prices for custom and standard sizes. Custom sizes continue to command a price premium over standard sizes, averaging 15.2% in 2007, over standard sizes and the custom share of shipments continues to grow, reaching 69% of tons shipped in the thirty-nine weeks ended September 29, 2007, compared to 63% in the same period in 2006.

 

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Cost of Goods Sold and Gross Profit

 

     Thirty-nine Weeks Ended     Change  
     September 29, 2007     September 30, 2006     $     %  
    

(dollars in thousands, except

per ton shipped data)

 

Cost of Goods Sold

   $ 195,115     $ 169,391     $ 25,724     15.2 %

Gross Profit

   $ 51,855     $ 78,315     $ (26,460 )   (33.8 )%

Gross Profit Margin

     21.0 %     31.6 %    

Cost of goods sold increased 15.2% in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 as a result of a 5.8% decrease in tons shipped coupled with a 22.2% increase in cost of goods sold per ton shipped. Cost of goods sold per shipped ton increased to $676 largely because of a $65 per shipped ton increase in raw material costs, a $14 increase in energy, a $12 increase in supplies, a $10 increase in service costs and a $9 increase in labor costs.

Raw material costs are comprised of scrap steel, purchased slabs and alloy and flux. In the thirty-nine weeks ended September 29, 2007, scrap steel accounted for 70.4% of raw material costs, an increase from 65.6% in the same period in 2006, and the consumption of scrap averaged $232 per ton, an increase of $35 per ton from 2006. Scrap prices began to rise in the beginning of 2007 as domestic demand for steel plate grew and higher levels of scrap were being exported from the United States. Scrap reached a high of $278 per purchased ton at the end of the first quarter 2007 and eventually leveled off to $230 by the end of the second quarter and throughout the third quarter.

Purchased slabs accounted for 13.8% of raw material costs in the thirty-nine weeks ended September 29, 2007, a decrease from 19.8% in same period in 2006, as 39.7% less purchased slab tons were used by the plate mill. The lower purchase slab usage is the result of improved and consistent production from the melt shop. The average cost of purchased slabs increased significantly to $507 per purchased ton in the thirty-nine weeks ended September 29, 2007 from $409 per purchased ton in the same period in 2006. During the thirty-nine weeks ended September 29, 2007, the Company used 25,300 tons of purchased slabs in the plate mill which increased cost of goods sold $890,000 above what it would have cost to internally produce those slabs. During the thirty-nine weeks ended September 30, 2006, the Company used 42,000 tons of purchased slabs, but their cost was roughly equivalent to the internal cost of production.

Alloy and flux accounted for 15.8% of raw material costs in the thirty-nine weeks ended September 29, 1007, with an overall cost of $55 per shipped ton compared to $42 per shipped ton in the thirty-nine weeks ended September 30, 2006 as the purchase price of vanadium, siliconmanganese, and ferromanganese increased in price from 2006.

Supplies are largely comprised of electrodes and furnace refractories used by the melt shop. These items increased in cost by $12 per shipped ton in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 due to vendor price increases and increased usage as a result of the higher melt shop output coupled with expanded custom production requiring higher volumes of specialized grades.

Energy costs increased $14 per shipped ton in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 largely as a result of higher electricity rates and higher output at the EAF furnace.

Labor, parts and service costs increased a total of $24 per shipped ton in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006. A number of operational difficulties hindered production during the thirty-nine weeks ended September 29, 2007. In January, the plate mill did not have an adequate supply of slabs to roll. This was caused by production difficulties in the melt shop related to the installation of the replacement reactors for the transformers and the subsequent fine tuning of the electrical field. This issue was remedied in late January however it further complicated the Company’s ability to roll and ship plate because the lost tonnage was required to fulfill the current order book. Without the proper slab grades in the existing inventory, the plate mill experienced further curtailments and lost approximately 10,000 tons of rolling due to this issue. In February and March 2007 the plate mill idled operations again because of a natural gas supply curtailment. The interruption was mandated by the Public Service Commission as a result of the extremely cold weather experienced during that time. The local utility company has limited transmission capacity and is therefore empowered by the commission to limit supply to certain customers by contract. Claymont had an interruptible contract with the utility and was obligated by law to cease operations. As a result, plate mill production was curtailed by a total of 9,000 tons in February and March 2007. The Company has recently secured a non-interruptible supply contract for natural gas and will no longer experience these types of delays. Lastly, higher than normal delays at the plate mill in the second quarter 2007 impacted production and increased costs due to the delay of the two-week planned plate mill shut down that was to originally occur in April. Immediately following the plate mill outage, operating difficulties due to the reheat furnace combined with mechanical delays subsequently increased costs.

 

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Depreciation expense increased by $4 per shipped ton in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 as a result of increased capital expenditures.

Gross profit declined $26.5 million, or 33.8%, in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 as a result of the 15.2% increase in cost of goods sold, while revenue remained flat. Gross profit margins in the thirty-nine weeks ended September 29, 2007 declined to 21.0% from 31.6% in the same period in 2006 as cost of goods sold per shipped ton increased $123 while average selling prices increased only $24. Though the Company experienced record average selling prices during the period, increased sales revenues were not experienced, because the high cost of scrap had a negative impact on our spreads. In addition to the high scrap prices, gross profit was affected by the inability of the plate mill to run evenly as a result of gas curtailments in February and March, as well as efficiency issues in June due to delaying the reheat furnace outage and the difficulty experienced coming out of the July outage.

Selling, General and Administrative Expenses

 

     Thirty-nine Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $    %  
     (in thousands)  

Selling, general and administrative expense

   $ 13,221    $ 12,930    $ 291    2.3 %

Selling, general and administrative expenses increased $0.3 million, or 2.3%, in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 primarily due to increases in support growth and our public company reporting requirements, which include costs for increased headcount, for Sarbanes Oxley compliance, and for filing reports required by the Securities and Exchange Commission.

Interest Income and Expense

 

     Thirty-nine Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Interest Income

   $ 530    $ 1,909    $ (1,379 )   (72.2 )%

Interest Expense

   $ 37,928    $ 20,039    $ 17,889     89.3 %

Interest income is earned on short-term investment securities and overnight deposits of available cash balances. The earnings associated with these investments decreased $1.4 million, or 72.2%, in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 as the balance in investment securities declined. The Company restructured its long term debt in February and available cash is used to pay down the revolving credit facility and the term loan.

Interest expense is comprised of interest, amortization of original issue discount and amortization of deferred financing fees on the Company’s revolving credit facility, term loan, and notes. Interest expense increased by $17.9 million in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006. This increase was due to the one-time charges related to refinancing debt, as follows:

 

     Amount    Type of charge
     (in thousands)

Senior Secured Pay-in-Kind Notes:

     

Call premium

   $ 7,500    Cash

Write-off of deferred financing fees

     3,098    Non-cash
         

Subtotal

   $ 10,598   

Secured Floating Rate Notes:

     

Call premium

   $ 5,103    Cash

Write-off of deferred financing fees

     6,485    Non-cash

Write-off of original issue discount

     1,261    Non-cash
         

Subtotal

   $ 12,849   
         

Grand Total

   $ 23,447   

 

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The Company redeemed its $75 million 15% Senior Secured Pay-in-Kind notes in February 2007 with the proceeds from the initial public offering. The Company then refinanced its remaining debt, also in February 2007, by issuing $105 million of 8.875% senior notes due 2015 and entering into an $80 million senior secured revolving credit facility and using the proceeds from this debt to redeem its $170 million Senior Secured Floating Rate Notes. The Company incurred $3.7 million of deferred financing costs related to the newly issued debt and is amortizing the amount over the expected life of the debt.

The Company projects a reduction in ongoing annual interest expense to approximately $15 million.

Income Tax Expense

 

     Thirty-nine Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Income Tax Expense

   $ 373    $ 17,782    $ (17,409 )   (97.9 )%

Income tax expense declined by $17.4 million in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 as a result of a $46.2 million decline in pre-tax income. The Company experienced unexpected challenges during the third quarter related to the restart of its reheat furnace following an upgrade completed as planned during the recent annual plate mill outage. The expected tax rate for the year will be approximately 39%.

Net Income

 

     Thirty-nine Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Net Income

   $ 864    $ 29,612    $ (28,748 )   (97.1 )%

Net income declined $18.7 million in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 as a result of a $25.7 million increase in costs of goods sold and a $17.9 million increase in interest expense.

EBITDA

EBITDA, which we define as earnings before interest (income) expense, net income tax expense, depreciation and amortization, is not a measure of financial performance under GAAP. EBITDA (and adjusted EBITDA) do not represent and should not be considered as an alternative to net income, income from operations or any other performance measures derived in accordance with GAAP or as an alternative to net cash provided by operating activities as a measure of our profitability or liquidity. We believe, however, that EBITDA is a valuable measure of the operating performance of our business and can assist in comparing our performances on a consistent basis without regard to depreciation and amortization. The following table sets forth a reconciliation of EBITDA from net income, which management believes is the most nearly equivalent measure under GAAP for the reporting periods indicated:

 

     Thirty-nine Weeks Ended    Change  
     September 29, 2007    September 30, 2006    $     %  
     (in thousands)  

Net Income

   $ 864    $ 29,612    $ (28,748 )   (97.1 )%

Interest Expense, net

     37,398      18,130      19,268     106.3 %

Income Tax Expense

     373      17,782      (17,409 )   (97.9 )%

Depreciation and Amortization

     3,544      3,009      535     17.8 %
                        

EBITDA

   $ 42,179    $ 68,533    $ (26,354 )   (38.5 )%

Non-cash compensation

     1,414      215      1,199     557.7 %
                        

Adjusted EBITDA

   $ 43,593    $ 68,748    $ (25,155 )   (36.7 )%

EBITDA declined $26.4 million in the thirty-nine weeks ended September 29, 2007 compared to the same period in 2006 primarily as a result of the $26.5 million decline in gross profit. Adjusted EBITDA includes the add back of non-cash compensation as a result of vesting of stock options and restricted stock awards under the Company’s equity compensation programs and vacation expense accruals. These amounts totaled $1.4 million in the thirty-nine weeks ended September 29, 2007 and $0.2 million in the same period in 2006 and are expected to increase significantly in the balance of 2007.

 

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Liquidity and Capital Resources

At September 29, 2007, Claymont Steel’s liquidity consisted of cash and funds available under the $80.0 million Claymont Steel credit agreement totaling approximately $12.4 million. Net working capital at September 29, 2007 increased $12.1 million to $79.7 million from $67.6 million at September 30, 2006 primarily due to the increase in inventories and accounts receivables. Rising scrap values during the period have affected inventory valuations as well as the average selling prices associated with the outstanding receivables. The percentage of long-term debt to total capital was 126% at September 29, 2007 and 200% at September 30, 2006. We believe the funds provided by operations, together with borrowings under the Claymont Steel credit agreement will be adequate to meet future capital expenditure and working capital requirements for existing operations for at least the next twelve months.

Cash Flows

Operating Activities . Net cash flows used in operating activities were $12.6 million for the thirty-nine weeks ended September 29, 2007 and net cash flows provided by operating activities were $30.5 million for the thirty-nine weeks ended September 30, 2006.

During the thirty-nine weeks ended September 29, 2007, the net income adjusted for non-cash items provided $15.7 million of cash. Accounts receivable grew by $5.8 million as a result of a 2.9% increase in average selling price. The price during the comparison period in 2006 averaged $832 per shipped ton (total average selling price excludes toll processing) while the current receivable pricing for the period ending June 30, 2007 was $856 per ton. The Days Sales Outstanding (DSO) increased from 52 days at September 29, 2007 as compared to 37 days at September 30, 2006. Inventory grew by $16.2 million as a result of the affect of higher scrap costs on inventory valuations and holding more slab tons and plate tons, 7,673 tons and 8,697 tons respectively, in inventory. Slab inventory was valued at $497 per ton in 2007 as compared to $450 per ton in 2006 and finished plate inventory was valued at $643 per ton as compared to $598 per ton. Inventory turns declined from 5.8 times at September 30, 2006 to 4.4 times at September 29, 2007. Cash interest payments on the Senior Secured Floating Rate Notes totaled $4.7 million. These uses of cash were partially offset by a $7.4 million increase in accounts payable which grew as a result of higher scrap prices and purchased slab prices. Days Payable outstanding (DPO) was at 63 days at September 29, 2007 and 50 days on September 30, 2006.

Investing Activities . Cash flows provided by investing activities were $79.5 million and $59.5 million for the thirty-nine weeks ended September 29, 2007 and September 30, 2006, respectively.

During the thirty-nine weeks ended September 29, 2007, the Company redeemed $89.8 million of investment securities (net of $22.2 million of purchases) from funds generated by the initial public offering in December 2006 in order to call the Senior Pay-in-Kind Notes which were redeemed in February 2007 for a total payment of $88.9 million. $10.4 million was spent on major capital projects—some of which began in 2006—which included enhancements to the melt shop, plate mill and custom burning facility. In the melt shop, the installation of the new scarfing facility was completed at the end of June. This facility is now fully operational and the equipment has alleviated a material flow bottleneck and reduced maintenance costs on the overhead cranes. In the plate mill, spending on the physical lab facility has almost been completed, and we are now focused on training employees. The lab is expected to reduce costs for testing as well as improve customer service by reducing current lead times associated with acquiring test results from the existing vendor. During the first quarter of 2007, a backup armature for the 2Hi roughing stand was also completed and stored at the facility during this period. In the custom burning facility, new overhead cranes, burning tables and mobile equipment were added to expand capacity. The annual planned plate mill outage occurred during the third quarter. Work was completed on the reheat furnace and new instrumentation was added.

Financing Activities . Cash flows used in financing activities were $85.7 million and $71.8 million for the thirty-nine weeks ended September 29, 2007 and September 30, 2006, respectively.

During the thirty-nine weeks ended September 29, 2007, the Company redeemed the $75.0 million Senior Secured Pay-In-Kind Notes and the $170.1 million Secured Floating Rate Notes. Net proceeds from the initial public offering were used to redeem the Senior Secured Pay-In-Kind Notes and the Company issued the following new debt in order to redeem the $170.1 million Secured Floating Rate Notes: $105 million of 8.875% Senior Notes; a $20.0 million term loan and $44.0 million of borrowings under a $60.0 million revolving credit facility. During the thirty-nine weeks ended September 29, 2007 the Company repaid $9.5 million of the term loan and borrowed $4.4 million on the revolving credit facility.

 

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Capital Expenditures

Capital expenditures were $10.4 million in the thirty-nine weeks ended September 29, 2007, compared to $8.8 million in the thirty-nine weeks ended September 30, 2006. We are undertaking a number of deferred capital projects including capacity enhancement and efficiency improvement projects. Capital expenditures are projected to be at least $15.0 to $20.0 million for each of the full years of 2007 and 2008. The planned capital expenditures for 2007 and 2008 are a result of our initiatives to increase plant capacity and to reduce operating costs as well as maintain the facility at a high level of efficiency.

Environmental Issues

In October 2006, the Delaware Department of Natural Resources and Environmental Control (DNREC) issued a Notice of Conciliation and Secretary’s Order requiring the Claymont Steel to fund an independent study to determine engineering and operational options to control dust and other particulate emissions. The Company proposed several dust control projects that will specifically control fugitive dust from slag processing, the melt shop, the scrap yard and plant roadways. Based on these proposals, DNREC received Claymont Steel’s ambient and Phase I initiatives on October 1, 2007, which in turn will be developed into an implementation schedule to be submitted to DNREC on or before November 13, 2007. The projects are not expected to have a material effect on the Company’s results of operations or financial conditions.

In 2006, Claymont Steel performed an emissions test that indicated that mercury emissions were higher than previously calculated by using information supplied by the United States Environmental Protection Agency. In November 2006, DNREC issued a Secretary’s Order, which requires Claymont Steel to monitor and reduce mercury emissions. The Order requires Claymont Steel to implement a quarterly testing program and to develop a plan to reduce the mercury contained in the feed to the electric arc furnace. Mercury-containing scrap is an industry-wide problem. Automobile scrap may contain mercury switches that have not been removed during the recycling process, and thus mercury can be emitted when Claymont Steel melts recycled scrap steel products, including used automobiles, to produce custom steel plate products. Claymont Steel has already taken steps to reduce mercury levels in the feed—it is no longer using municipal solid waste scrap, is partially funding a national mercury switch removal program through an industry trade association and is increasing its purchases of automobile-free scrap. The Order also requires Claymont Steel to elect one of the alternatives set forth in the Order for reducing mercury emissions and to notify DNREC of the alternative selected by January 31, 2007. On January 30, 2007, Claymont Steel notified DNREC that it elected to implement an enhanced pollution prevention program to further reduce the amount of mercury in the feed to the electric arc furnace to reduce the emissions of mercury. The Order requires Claymont Steel to have the selected alternative operational as soon as practical but no later than December 31, 2008. On June 28, 2007, Claymont Steel filed a Semi-Annual Source Reduction Progress Report to DNREC that indicated the mercury emissions had dropped significantly since the source reduction measures were implemented. The elimination of some scraps containing lower metallic content and identifying non-auto sources of shredded material were the most significant factors in achieving the reduction. Due to the progress the Company has achieved it does not foresee the need for additional mercury emissions control equipment in the near term, but the Company is looking into feasibility studies as to whether existing and/or research and development initiatives are potential future endeavors. It is still very early in the assessment of this issue. As such Claymont Steel cannot estimate the full cost of the corrective measures that will be necessary. If Claymont Steel were ultimately required to install and operate a carbon injection system, it does not believe the associated costs would have a material effect on its results of operations or financial condition.

Claymont Steel is also working with DNREC to investigate potential PCB and PAH contamination in the active scrap yard area. In April 2007, the Company submitted a Facility Evaluation Report indicating the scrap yard was within the regulatory limits for these issues. DNREC has agreed with this assessment and as such the Company believes there are no foreseeable requirements for the remediation of the facility.

Critical Accounting Policies and Estimates

The preparation of the consolidated financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect amounts reported in the consolidated financial statements. Changes in these estimates and assumptions are considered reasonably possible and may have a material effect on the consolidated financial statements and thus actual results could differ from the amounts reported and disclosed herein. The Company’s critical accounting policies that require the use of estimates and assumptions were discussed in detail in the 2006 Form 10-K and have not changed materially from that discussion.

Recently Issued Accounting Pronouncements

In February 2006, the FASB issued SFAS No. 155, Accounting for Certain Hybrid Financial Instruments —an amendment of FASB Statements No. 133 ( Accounting for Derivative Instruments and Hedging Activities ) and No. 140 ( Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities ), which permits fair value remeasurement for any hybrid financial instrument that contains an embedded derivative that otherwise would require bifurcation. In addition, SFAS No. 155 established a requirement to evaluate interests in securitized financial assets to

 

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identify interests that are freestanding derivatives or that are hybrid financial instruments that contain an embedded derivative requiring bifurcation under the requirements of Statement No. 133. This Statement will be effective for all financial instruments acquired or issued after the beginning of an entity’s first fiscal year that begins after September 15, 2006. The adoption of SFAS No. 155 on January 1, 2007 did not have a material impact on the Company’s consolidated financial condition or results of operations.

In March 2006, the FASB issued SFAS No. 156, Accounting for Servicing of Financial Assets—an amendment of FASB Statement No. 140. This Statement amends FASB Statement No. 140, Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities, with respect to the accounting for separately recognized servicing assets and servicing liabilities. This Statement clarifies when servicing rights should be separately accounted for, requires companies to account for separately recognized servicing rights initially at fair value, and gives companies the option of subsequently accounting for these servicing rights at either fair value or under the amortization method. This Statement will be effective as of the beginning of an entity’s first fiscal year that begins after September 15, 2006. The adoption of FASB statement SFAS No. 156, on January 1, 2007 did not have a material impact on the Company’s consolidated financial condition or results of operations.

In June 2006, the FASB issued FASB Interpretation (“FIN”) No. 48, Accounting for Uncertainty in Income Taxes (“FIN No. 48”), which is effective in fiscal years beginning after December 15, 2006. FIN No. 48 clarifies the accounting for uncertainty in income taxes recognized in an enterprise’s financial statements in accordance with SFAS No. 109, Accounting for Income taxes. This interpretation prescribes a recognition threshold and measurement attribute for the financial statement recognition and measurement of a tax position taken or expected to be taken in a tax return. The interpretation also provides guidance on derecognition, classification, interest and penalties, accounting in interim periods, disclosure and transition. The adoption of FIN No. 48 as of January 1, 2007 did not have a material impact on the Company’s consolidated financial condition or results of operations.

In September 2006, the FASB issued SFAS No. 157, “Fair Value Measurements.” This Statement defines fair value, establishes a framework for measuring fair value in GAAP, and expands disclosures about fair value measurements. This statement is effective for the financial statements for fiscal years beginning after November 15, 2007. We have not yet evaluated the impact of this statement.

In September 2006, the FASB issued SFAS No. 158, Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans, an amendment of FASB Statements No. 87, 88, 106, and 132(R). This Statement requires an employer to recognize the overfunded or underfunded status of a defined benefit postretirement plan (other than a multiemployer plan) as an asset or liability in its statement of financial position and to recognize changes in that funded status in the year in which the changes occur through comprehensive income of a business entity or changes in unrestricted net assets of a not-for-profit organization. This Statement also requires an employer to measure the funded status of a plan as of the date of its year-end statement of financial position, with limited exceptions. We adopted SFAS No. 158 in December 2006 and its adoption resulted in a $715,000 increase in other comprehensive income.

In September 2006, the Securities and Exchange Commission (SEC) issued SAB 108, in which the SEC staff established an approach that requires quantification of financial statement errors based on the effects of the error on each of our financial statements and the related financial statement disclosures. The interpretations in this Staff Accounting Bulletin are being issued to address diversity in practice in quantifying financial statement misstatements and the potential under current practice for the build-up of improper amounts on the balance sheet. SAB 108 is effective on or before November 15, 2006. We have completed our evaluation of SAB 108 and have determined that this interpretation does not have a material effect on our consolidated results of operations or consolidated financial position.

In September 2006, the FASB Emerging Issues Task Force finalized Issue No. 06-4, Accounting for Deferred Compensation and Postretirement Benefit Aspects of Endorsement Split-Dollar Life Insurance Arrangements . This issue requires that a liability be recorded during the service period when a split-dollar life insurance agreement continues after participants’ employment or retirement. The required accrued liability will be based on either the post-employment benefit cost for the continuing life insurance or based on the future death benefit depending on the contractual terms of the underlying agreement. This issue is effective for fiscal years beginning after December 15, 2007. The Company has not completed its evaluation of the impact of adoption of EITF 06-4.

In September 2006, the FASB Emerging Issues Task Force finalized Issue No. 06-5, Accounting for Purchases of Life Insurance—Determining the Amount That Could be Realized in Accordance with FASB Technical Bulletin No. 85-4 (Accounting for Purchases of Life Insurance) . This issue requires that a policyholder consider contractual terms of a life insurance policy in determining the amount that could be realized under the insurance contract. It also requires that if the contract provides for a greater surrender value if all individual policies in a group are surrendered at the same time, that the surrender value be determined based on the assumption that policies will be surrendered on an individual basis. Lastly, the issue discusses whether the cash surrender value should be discounted when the policyholder is contractually limited in its ability to surrender a policy. This issue is effective for fiscal years beginning after December 15, 2006. The adoption of this issue did not have a material impact on the financial statements.

 

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In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets and Financial Liabilities (“SFAS No. 159”). SFAS No. 159 permits entities to choose to measure many financial assets and financial liabilities at fair value. Unrealized gains and losses on items for which the fair value option has been elected are reported in earnings. SFAS No. 159 is effective for fiscal years beginning after November 15, 2007. The Company is currently assessing the impact of SFAS No. 159 on its consolidated financial position and results of operations.

Off-Balance Sheet Arrangements

We have no off-balance sheet financing arrangements.

 

Item 3. Quantitative and Qualitative Disclosures About Market Risk.

Interest Rate Risk . We are exposed to market risk in the form of interest rate risk relating to the borrowings under the Claymont Steel credit agreement. Revolving credit loans under the Claymont Steel credit agreement accrue interest at floating rates equal to the prime rate of interest or LIBOR plus 1.00% to 1.75% (based on the amount of availability), as applicable per annum. Advances under the letters of credit under the Claymont Steel credit agreement accrue interest at floating rates equal to LIBOR plus 1.00% to 1.75% (based on the amount of availability) per annum. The rate at September 29, 2007 was LIBOR plus 1.00%. Borrowings under the term loan accrue interest at floating rates equal to LIBOR plus 2.50% per annum. If the prime or LIBOR rates increase at any time, the interest rates applicable to our borrowings under the Claymont Steel credit agreement would increase, thereby increasing the applicable interest on our interest expense and reducing our net income. We do not have any instruments, such as interest rate swaps or caps, in place that would mitigate our exposure to interest rate risk relating to these borrowings. At September 29, 2007, $58.8 million was outstanding under the Claymont Steel credit agreement. The effect of a hypothetical 1% increase in interest rates based on $58.8 million outstanding would increase our annual interest expense by $0.6 million and decrease our net income by approximately $0.4 million.

Commodity Price Risk . In the ordinary course of business, we are exposed to market risk for price fluctuations of raw materials and energy, principally scrap steel, steel slabs, electricity and natural gas. We attempt to negotiate the best prices for our raw materials and energy requirement and to obtain prices for our steel products that match market price movements in response to supply and demand. We introduced a raw material surcharge in January 2004 designed to pass through increases in scrap steel costs to our customers. Our surcharge mechanism ultimately reduces the impact of increased scrap costs so we can maintain higher and more consistent gross margins. Any increase in the prices for raw materials or energy resources could materially increase our costs and lower our earnings.

 

Item 4. Controls and Procedures.

Disclosure Controls and Procedures

The Company has disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended) to ensure that information required to be disclosed in the reports it files or submits under the Act is recorded, processed, summarized and reported on a timely basis. Disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Act is accumulated and communicated to the Company’s management, including its principal executive and principal financial officers as appropriate to allow timely decisions regarding required disclosure. Under the supervision and with the participation of the Company’s management, including the Company’s principal executive officer and principal financial officer, management has evaluated the Company’s disclosure controls and procedures as of the end of the period covered by this report. As of September 29, 2007, these officers concluded that the disclosure controls and procedures in place are effective and provide reasonable assurance that the disclosure controls and procedures accomplished their objectives.

Changes in Internal Control Over Financial Reporting

There have been no changes in the Company’s internal control over financial reporting that occurred during the Company’s last fiscal quarter that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.

PART II. OTHER INFORMATION

 

Item 1. Legal Proceedings

See Note 12 of the Notes to Consolidated Financial Statements which is incorporated by reference.

 

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Item 1A. Risk Factors

See Item 1A. Risk Factors in Part 1 of the Form 10-K, as amended, for the year ended December 31, 2006 for a discussion of the Company’s risk factors. There have been no material changes to these risk factors from those previously disclosed in the Form 10-K with the exception of the following risk factor:

We have substantial indebtedness, and we have negative stockholders’ equity, which could adversely affect our financial condition and otherwise adversely impact our business and growth prospects.

We have a substantial amount of debt and we have negative stockholders’ equity. As of September 29, 2007, we have total indebtedness of approximately $163.8 million and stockholders’ deficit of $39.6 million. Our substantial level of indebtedness could have important consequences to you, including the following:

 

   

we must use a substantial portion of our cash flow from operations to pay interest on our other indebtedness, which will reduce the funds available to us for other purposes;

 

   

our ability to obtain additional debt financing in the future for working capital, capital expenditures, acquisitions or general corporate purposes may be limited;

 

   

our flexibility in reacting to changes in the industry may be limited and we could be more vulnerable to adverse changes in our business or economic conditions in general; and

 

   

we may be at a competitive disadvantage to those of our competitors who operate on a less leveraged basis.

Furthermore, any borrowings under the Claymont Steel credit agreement bears interest at variable rates. There were $58.8 million in borrowings outstanding under this agreement on September 29, 2007. If these rates were to increase significantly, our ability to borrow additional funds may be reduced, our interest expense would significantly increase, and the risks related to our substantial indebtedness would intensify.

Our ability to generate cash flows from operations and to make scheduled payments on our indebtedness will depend on our future financial performance. Our future performance will be affected by a range of economic, competitive, legislative, operating and other business factors, many of which we cannot control, such as general economic and financial conditions in our industry or the economy at large. A significant reduction in operating cash flows resulting from changes in economic conditions, increased competition, or other events could increase the need for additional or alternative sources of liquidity and could have a material adverse effect on our business, financial condition, results of operations and prospects and our ability to service our debt and other obligations. If we are unable to service our indebtedness, we will be forced to adopt an alternative strategy that may include actions such as reducing or delaying acquisitions and capital expenditures, selling assets, restructuring or refinancing our indebtedness or seeking equity capital. We cannot assure you that any of these alternative strategies could be effected on satisfactory terms, if at all, or that they would yield sufficient funds to make required payments on the notes and our other indebtedness.

Excess global capacity and the availability of competitive substitute materials have, at times, resulted in intense competition and may, in the future, cause downward pressure on prices.

Competition within the steel industry, both domestic and worldwide, is intense and is expected to remain so. We compete primarily on the basis of price, quality and the ability to meet customers’ product needs and delivery schedules. The highly competitive nature of the steel industry periodically exerts downward pressure on prices for our products. In the case of certain product applications, we and other steel manufacturers compete with manufactures of other materials, including plastic, aluminum, graphite composites, ceramics, glass, wood and concrete. The global steel industry is generally characterized by overcapacity, which can have a negative impact on domestic steel prices. This overcapacity has sometimes resulted in high levels of steel imports into the United States exerting downward pressure on domestic steel prices and resulting in, at times, a dramatic reduction in, or in the case of many steel producers, the elimination of, gross margins.

In addition, Mittal Steel USA restarted its idled plate mill in Gary, Indiana, due to increasing demand in the energy market. The reopening of the 160-inch plate mill occurred in September 2007. Mittal also plans to participate in the export market. We have no ability to estimate what effect, if any, this reopening will have on steel pricing.

 

Item 6. Exhibits.

 

(a) Exhibits.

 

Exhibit No.

 

Description

31.1†

  Certification Pursuant to Rule 13a-14(a) and 15d-14(a) of the Exchange Act, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (Chief Executive Officer)

 

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Exhibit No.

 

Description

31.2†

  Certification Pursuant to Rule 13a-14(a) and 15d-14(a) of the Exchange Act, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (Chief Financial Officer)

32.1†

  Certification Pursuant to 18 U.S.C. Section 1350 (Chief Executive Officer and Chief Financial Officer)

Filed herewith.

 

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SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

    CLAYMONT STEEL HOLDINGS, INC.

Date: November 13, 2007

    By:  

/ S / J EFF B RADLEY

      Jeff Bradley
      Chief Executive Officer and Director
      (Principal Executive Officer)

Date: November 13, 2007

    By:  

/ S / A LLEN E GNER

      Allen Egner
      Interim Chief Financial Officer
      (Principal Financial Officer)

 

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Exhibit Index

 

Exhibit No.

 

Description

31.1†

  Certification Pursuant to Rule 13a-14(a) and 15d-14(a) of the Exchange Act, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (Chief Executive Officer)

31.2†

  Certification Pursuant to Rule 13a-14(a) and 15d-14(a) of the Exchange Act, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (Chief Financial Officer)

32.1†

  Certification Pursuant to 18 U.S.C. Section 1350 (Chief Executive Officer and Chief Financial Officer)

Filed herewith.

 

27

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